continuous PLATING PLANT
GROWEL Conceptualizes, Designs, Manufactures, Supplies, and Installs customized Continuous Plating Plants to suit various processes.
Continuous plating systems are designed for high-speed operations, more specifically for plating of strips, wires, and tubes. They comprise of a complex material handling system in keeping with the plating requirements, in an extremely dynamic state of movement. Straight line configuration is made up of a shallow active tank through which singular or multiple strands of the workload is carried at a high speed with the specifically designed D.C. contact system. The pretreatment modules may consist of brush cleaning facilities typical to such processes. The entire conveying system must synchronize with the spooling drive which is often provided by the customer.
Application
- Zinc Plating of Wires and Tubes
- Copper Plating of Strips and Wires
- Nickel Plating of Strips, Wires
- Tin Plating
ADVANTAGES WITH GROWEL
- Diverse experience – Supplying plating lines since 1965, 800+ plants commissioned
- One stop solution – for all spares, consumables, and chemical requirements
- ISO Certified 9001:2015
Benefits
Large volume using multiple passes of production
Enhanced Growel Automation Features
Contemporary Material Handling System
Integrated PLC controlled Fume Extraction System
Comprehensive features for Man and Machine safety
Extremely Maintenance-Friendly Design
Designed to optimize Water Consumption
Automation
Automation is greatly preferred in bulk plating operations, predominantly for the following reasons:
- Consistency
- Reduction in labour costs
- Elimination of human error
- Reduced operational costs
- Regulated inputs
- Effective control for production
- Versatility and Traceability
Automation Features:
- Load as you Like
- Automatic current and temperature control as per process requirement.
- Auto level and conductivity control
- Auto dosing as per ampere-hour consumption/as per area processed
- Production and event/alarm data recording
- Online process monitoring
- Event warning by SMS/Email
- Voice Alarm
- Bar Scanner for parts identification
Data Logging (SCADA) is an integral part of automation and has become a necessary tool for all plating plants. Growel’s sophisticated SCADA system with enhanced features are supplied with all its surface finishing plants. Data Logging helps in:
- Online monitoring of status of Material Handling, Tanks and Equipment.
- Generating an immediate alarm in case of abnormalities in the process conditions
- Accurate control of process parameters like temperature, current etc.
- Generation of reports for Day/Shift/Load wise production.
- Recording of all errors and abnormalities.
- Unlimited LAN access for control and monitoring of plant with multilevel password protection.
- Generation of Trend screens for all process parameters in real time.
- Maintaining alertness for all predefined mechanical, electrical, and chemical parameters.
Additional Features
Fume exhaust system
Dosing system
Metal recovery system
Effluent Treatment Plant
