RACK PLATING PLANT
GROWEL conceptualizes, designs, manufactures, supplies, and installs state of the art Rack plating plants to suit various processes.
In Rack plating the component is fixed to a frame or jig called the Rack. The Rack, and hence the process tank, can be designed in various sizes depending on the type of component to be finished and the volume of production.
Our plants are highly customizable depending on the customers requirement.
Application
Rack plating plants are beneficial when the components undergoing surface finishing are complex in shape or big in size.
The rack or the jig serves two main purposes:
- Secure the component throughout the surface finishing process.
- Helps in passing DC current and maintaining electrical contact.
PROCESS
Suitable for below mentioned processes:
ADVANTAGES WITH GROWEL
- Diverse experience – Supplying plating lines since 1965, 800+ plants commissioned
- One stop solution – for all spares, consumables, and chemical requirements
- ISO 9001:2015 Certified
Benefits
Ability to handle various finishes with a range of components in the same plant.
Enhanced Growel Automation Features
Contemporary Material Handling System
Integrated PLC controlled Fume Extraction System
Comprehensive features for Man and Machine safety
Extremely Maintenance-Friendly Design
Designed to optimize Water Consumption
Plants available with Automatic, Semi-Automatic and Manual options
Automation
Automation is greatly preferred in bulk plating operations, predominantly for the following reasons:
- Consistency
- Reduction in labour costs
- Elimination of human error
- Reduced operational costs
- Regulated inputs
- Effective control for production
- Versatility and Traceability
Automation Features:
- Load as you Like
- Automatic current and temperature control as per process requirement.
- Auto level and conductivity control
- Auto dosing as per ampere-hour consumption/as per area processed
- Production and event/alarm data recording
- Online process monitoring
- Event warning by SMS/Email
- Voice Alarm
- Bar Scanner for parts identification
Data Logging (SCADA) is an integral part of automation and has become a necessary tool for all plating plants. Growel’s sophisticated SCADA system with enhanced features are supplied with all its surface finishing plants. Data Logging helps in:
- Online monitoring of status of Material Handling, Tanks and Equipment
- Generating an immediate alarm in case of abnormalities in the process conditions
- Accurate control of process parameters like temperature, current etc
- Generation of reports for Day/Shift/Load wise production
- Recording of all errors and abnormalities
- Unlimited LAN access for control and monitoring of plant with multilevel password protection
- Generation of Trend screens for all process parameters in real time
- Maintaining alertness for all predefined mechanical, electrical, and chemical parameters
Additional Features
Fume exhaust system
Dosing system
Metal recovery system
Effluent Treatment Plant
